Friday 18 December 2015

GAS TURBINE POWER PLANT?

             
             

                   A gas turbine, also called a combustion turbine, is a type of internal combustion engine. It has an upstream rotating compressor coupled to a downstream turbine, and a combustion chamber in-between.

                  Energy is added to the gas stream in the combustor, where fuel is mixed with air and ignited. In the high pressure environment of the combustor, combustion of the fuel increases the temperature. The products of the combustion are forced into the turbine section. There, the high velocity and volume of the gas flow is directed through a nozzle over the turbine's blades, spinning the turbine which powers the compressor and, for some turbines, drives their mechanical output. The energy given up to the turbine comes from the reduction in the temperature and pressure of the exhaust gas.

Thursday 17 December 2015

Cooling system of nuclear power plant?


Cooling system                   
                        A cooling system removes heat from the reactor core and transports it to another area of the plant, where the thermal energy can be harnessed to produce electricity or to do other useful work. Typically the hot coolant will be used as a heat source for a boiler, and the pressurized steam from that boiler will power one or more steam turbine driven electrical generators.

Flexibility of nuclear power plants

                     It is often claimed that nuclear stations are inflexible in their output, implying that other forms of energy would be required to meet peak demand. While that is true for the vast majority of reactors, this is no longer true of at least some modern designs. Nuclear plants are routinely used in load following mode on a large scale in France. Unit A at the German Biblis Nuclear Power Plant is designed to in- and decrease his output 15 % per minute between 40 and 100 % of it's nominal power. Boiling water reactors normally have load-following capability, implemented by varying the recirculation water flow.

Nuclear reactor technology?

                  
                      When a relatively large fissile atomic nucleus (usually uranium-235or plutonium-239) absorbs a neutron, a fission of the atom often results. Fission splits the atom into two or more smaller nuclei with kinetic energy (known as fission products) and also releases gamma radiation and free neutrons. A portion of these neutrons may later be absorbed by other fissile atoms and create more fissions, which release more neutrons, and so on.
               This nuclear chain reaction can be controlled by using neutron poisons and neutron moderators to change the portion of neutrons that will go on to cause more fissions. Nuclear reactors generally have automatic and manual systems to shut the fission reaction down if unsafe conditions are detected.
                       Three nuclear powered ships, (top to bottom) nuclear cruisers USS Bainbridge and USS Long Beach with USS Enterprise the first nuclear powered aircraft carrier in 1964. Crew members are spelling out Einstein's mass-energy equivalence formula E = mc2 on the flight deck.
                       There are many different reactor designs, utilizing different fuels and coolants and incorporating different control schemes. Some of these designs have been engineered to meet a specific need. Reactors for nuclear submarines and large naval ships, for example, commonly use highly enriched uranium as a fuel. This fuel choice increases the reactor's power density and extends the usable life of the nuclear fuel load, but is more expensive and a greater risk to nuclear proliferation than some of the other nuclear fuels.

                        A number of new designs for nuclear power generation, collectively known as the Generation IV reactors, are the subject of active research and may be used for practical power generation in the future. Many of these new designs specifically attempt to make fission reactors cleaner, safer and/or less of a risk to the proliferation of nuclear weapons. Passively safe plants (such as the ESBWR) are available to be built and other designs that are believed to be nearly fool-proof are being pursued. Fusion reactors, which may be viable in the future, diminish or eliminate many of the risks associated with nuclear fission. There are trades to be made between safety, economic and technical properties of different reactor designs for particular applications. Historically these decisions were often made in private by scientists, regulators and engineers, but this may be considered problematic, and since Chernobyl and Three Mile Island, many involved now consider informed consent and morality should be primary considerations. 

Monday 14 December 2015

NUCLEAR POWER PLANT?

               
                Nuclear power is the use of sustained Nuclear fission to generate heat and do useful work. Nuclear Electric Plants, Nuclear Ships and Submarines use controlled nuclear energy to heat water and produce steam, while in space, nuclear energy decays naturally in a radioisotope thermoelectric generator. Scientists are experimenting with fusion energy for future generation, but these experiments do not currently generate useful energy.

               Nuclear power provides about 6% of the world's energy and 13–14% of the world's electricity, with the U.S., France, and Japan together accounting for about 50% of nuclear generated electricity. Also, more than 150 naval vessels using nuclear propulsion have been built.

            
                     Just as many conventional thermal power stations generate electricity by harnessing the thermal energy released from burning fossil fuels, nuclear power plants convert the energy released from the nucleus of an atom, typically via nuclear fission.

Advantages and Disadvantages of diesel power plants?


Advantages of diesel power plants
  1. More efficient than thermal plant
  2. Design, Layout etc are simple and cheap
  3. Part load efficiency is very high
  4. It can be started quickly
  5. Simple & easy maintenance
  6. No problem with fuel & dust handling
  7. It can be located in the heart of town
  8. Less cooling water required.
Disadvantages

  1. There is a limitation for size of a diesel engine
  2. Life of plant is comparatively less
  3. Noise pollution is very high
  4. Repair cost is very high
  5. High lubrication cost 

DIESEL POWER PLANT?

            Diesel power plants produce power from a diesel engine. Diesel electric plants in the range of 2 to 50 MW capacities are used as central stations for small electric supply networks and used as a standby to hydro electric or thermal plants where continuous power supply is needed. Diesel power plant is not economical compared to other power plants.
The diesel power plants are cheaply used in the fields mentioned below.Peak load plants

  1. Mobile electric plants
  2. Standby units
  3. Emergency power plants
  4. Starting stations of existing plants
  5. Central power station etc.   
Engine is the heart of a diesel power plant. Engine is directly connected through a gear box to the generator. Generally two-stroke engines are used for power generation. Now a days, advanced super & turbo charged high speed engines are available for power production.

Air inlet is arranged outside the engine room. Air from the atmosphere is filtered by air filter and conveyed to the inlet manifold of engine. In large plants supercharger/turbocharger is used for increasing the pressure of input air which increases the power output.

This includes the silencers and connecting ducts. The heat content of the exhaust gas is utilized in a turbine in a turbocharger to compress the air input to the engine.

Fuel is stored in a tank from where it flows to the fuel pump through a filter. Fuel is injected to the engine as per the load requirement.

This system includes water circulating pumps, cooling towers, water filter etc. Cooling water is circulated through the engine block to keep the temperature of the engine in the safe range.

Lubrication system includes the air pumps, oil tanks, filters, coolers and pipe lines. Lubricant is given to reduce friction of moving parts and reduce the wear and tear of the engine parts.

There are three commonly used starting systems, they are;
1) A petrol driven auxiliary engine,
2) Use of electric motors,
3)Use of compressed air from an air compressor at a pressure of 20 Kg/cm”

The function of a governing system is to maintain the speed of the engine constant irrespective of load on the plant. This is done by varying fuel supply to the engine according to load.

LAYOUT OF HYDEL POWER PLANT?


                Hydroelectric power plants convert the hydraulic potential energy from water into electrical energy. Such  plants are suitable were water with suitable head are available. The layout covered in this article is just a simple one and only cover the important parts of  hydroelectric plant.The different parts of  a hydroelectric power plant are

              Dams are structures built over rivers to stop the water flow and form a reservoir.The reservoir stores the water flowing down the river. This water is diverted to turbines in power stations. The dams collect water during the rainy season and stores it, thus allowing for a steady flow through the turbines throughout the year. Dams are also used for controlling floods and irrigation. The dams should be water-tight and should be able to withstand the pressure exerted by the water on it. There are different types of dams such as arch dams, gravity dams and buttress dams. The height of water in the dam is called head race.

                   A spillway as the name suggests could be called as a way for spilling of water from dams. It is  used to provide for the release of flood water from a dam. It is used to prevent over toping of the dams which could result in damage or failure of  dams. Spillways could be controlled type or uncontrolled type. The uncontrolled types start releasing water upon water rising above a particular level. But in case of the controlled type, regulation of flow is possible.

              Penstocks are pipes which carry water from the reservoir to the turbines inside power station. They  are usually made of  steel and are equipped with gate systems.Water under high pressure flows through the penstock. A tunnel serves the same purpose as a penstock. It is used when an obstruction is present between the dam and power station such as a mountain. 

         Surge tanks are tanks connected to the water conductor system. It serves the purpose of reducing water hammering in pipes which can cause damage to pipes. The sudden surges of water in penstock is taken by the surge tank, and when the water requirements increase, it supplies the collected water thereby regulating water flow and pressure inside the penstock.

           Power station contains a turbine coupled to a generator. The water brought to the power station rotates the vanes of the turbine producing  torque and rotation of turbine shaft. This rotational torque is transfered to the generator and is converted into electricity. The used water is released through the tail race. The difference between head race and tail race is called gross head and by subtracting the frictional losses we get the net head available to the turbine for generation of electricity.

What is meant by Cooling Water Circuit?



            The quantity of cooling water required to cool the steam in a thermal power plant layout is significantly high and hence it is supplied from a natural water source like a lake or a river. After passing through screens that remove particles that can plug the condenser tubes in a thermal power plant layout, it is passed through the condenser where the steam is condensed. The water is finally discharged back into the water source after cooling. Cooling water circuit can also be a closed system where the cooled water is sent through cooling towers for re-use in the power plant. The cooling water circulation in the condenser of a thermal power plant layout helps in maintaining a low pressure in the condenser all throughout. All these circuits are integrated to form a thermal power plant layout that generates electricity to meet our needs.   

What is meant by Feed Water and Steam Circuit?


              The steam produced in the boiler is supplied to the turbines to generate power. The steam that is expelled by the prime mover in the thermal power plant layout is then condensed in a condenser for re-use in the boiler. The condensed water is forced through a pump into the feed water heaters where it is heated using the steam from different points in the turbine. To make up for the lost steam and water while passing through the various components of the thermal power plant layout, feed water is supplied through external sources. Feed water is purified in a purifying plant to reduce the dissolve salts that could scale the boiler tubes.

What is meant by Air and Gas Circuit?



            Air from the atmosphere is directed into the furnace through the air preheated by the action of a forced draught fan or induced draught fan. The dust from the air is removed before it enters the combustion chamber of the thermal power plant layout. The exhaust gases from the combustion heat the air, which goes through a heat exchanger and is finally let off into the environment.

What is meant by Coal and Ash Circuit?


             Coal and Ash circuit in a thermal power plant layout mainly takes care of feeding the boiler with coal from the storage for combustion. The ash that is generated during combustion is collected at the back of the boiler and removed to the ash storage by scrapconveyors. The combustion in the Coal and Ash circuit is controlled by regulating the speed and the quality of coal entering the grate and the damper openings.

Main circuits of thermal power plant ?


The four main circuits one would come across in any thermal power plant layout are

-Coal and Ash Circuit


-Air and Gas Circuit


- Feed Water and Steam Circui
t

- Cooling Water Circuit


What is meant by STEAM POWER PLANT?


               A thermal power station is a power plant in which the prime mover is steam driven. Water is heated, turns into steam and spins a steam turbine which drives an electrical generator. After it passes through the turbine, the steam is condensed in a condenser and recycled to where it was heated; this is known as a Rankine cycle. The greatest variation in the design of thermal power stations is due to the different fuel sources. Some prefer to use the term energy center because such facilities convert forms of heat energy into electricity. Some thermal power plants also deliver heat energy for industrial purposes, for district heating, or for desalination of water as well as delivering electrical power. A large proportion of CO2 is produced by the worlds fossil fired thermal power plants; efforts to reduce these outputs are various and widespread.

Sunday 13 December 2015

PURPOSE OF HEAT EXCHANGER?

Suppose you have a gas central heating furnace (boiler) that heats hot-water radiators in various rooms in your home. It works by burning natural gas, making a line or grid of hot gas jets that fire upward over water flowing through a network of pipes. As the water pumps through the pipes, it absorbs the heat energy and heats up. This arrangement is what we mean by a heat exchanger: the gas jets cool down and the water heats up.
A heat exchanger is a device that allows heat from a fluid (a liquid or a gas) to pass to a second fluid (another liquid or gas) without the two fluids having to mix together or come into direct contact. If that's not completely clear, consider this. In theory, we could get the heat from the gas jets just by throwing cold water onto them, but then the flames would go out! The essential principle of a heat exchanger is that it transfers the heat without transferring the fluid that carries the heat.
Diagram showing how a simple shell and tube heat exchanger works.
heat exchanger is a device used to transfer heat between one or more fluids. The fluids may be separated by a solid wall to prevent mixing or they may be in direct contact.They are widely used in space heating, refrigeration, air  conditioningpower  stations, chemical plants, petrochemical  plants, petroleum refineriesnatural-gas processing, and sewage  treatment. The classic example of a heat exchanger is found in an internal combustion engine in which a circulating fluid known as engine  coolant flows through radiator coils andair flows past the coils, which cools the coolant and heats the incoming air.

Thursday 10 December 2015

Thermodynamic process Equations?

What is meant by Free Expansion?

                     Free expansion, as the name implies refers to the unrestrained expansion of a gas. Let as take an insulated tank having two compartments separated by a partition, say A and B. Let us assume that compartment A is filled with gas while B is having vacuum. If now the partition is removed and gas allowed to occupy the whole volume of tank, then the gas expands to fill the complete volume space. New pressure of gas will be lesser as compared to initial pressure of gas occupying them compartment A. A close look at the expansion process shows that the expansion due to removal of partition is unresisted expansion due to gas expanding in vacuum. This is also known as free expansion. The reverse of free expansion is impossible and so it is an irreversible process

What is meant by Hyperbolic process?

             Hyperbolic process is the one in which product of pressure and volume remains constant during the process. The curve for such an expansion process is a rectangular hyperbola and hence this is known as hyperbolic expansion. 
              For a perfect gas PV/T= Constant, if T is also constant then it means that for a perfect gas the hyperbolic process shall also be isothermal process.

What is meant by Polytropic process?




              Polytropic process is the most commonly used process in practice. In this, the thermodynamic process is said to be governed by the law PVn = constant where n is the index which can vary from – ∞ to + ∞. Figure 3.6 shows some typical cases in which the value of n is varied and the type of process indicated for different values of n. Thus the various thermodynamics processes discussed above are special cases of polytropic process.

What is meant by Adiabatic process?

                      
                          An adiabatic process is the thermodynamic process in which there is no heat interaction during the process, i.e. during the process, Q = 0. In these processes the work interaction is there at the expense of internal energy. If we talk of adiabatic expansion then it shall mean that work is done at the cost of its own internal energy. The adiabatic process follows the law PVγ = constant where γ is called adiabatic index and is given by the ratio of two specific heats. Thus, it is obvious that adiabatic expansion shall be accompanied by the fall in temperature while temperature will rise during adiabatic compression.

What is meant by Constant temperature process or isothermal process?


           Thermodynamic process in which the temperature remains constant is called constant temperature or isothermal process. In this case the gas or vapour may be heated at constant temperature and there shall be no change in internal energy. The work done will be equal to the amount of heat supplied, as shown ahead

What is meant By Constant volume process or isochoric process?


                 When a fluid undergoes a thermodynamic process in a fixed enclosed space such that the process occurs at constant volume, then the process is called constant volume process or isochoric process. Let us consider heating of a gas in fixed enclosure at constant volume. On p–V diagram this process is represented by a vertical line as shown in Fig. Area under the process line is zero which indicates that there is rise in pressure but there is no work done as there is no change in volume

What is meant Constant pressure process or isobaric process?


                              It refers to the thermodynamic process in which there is no change in pressure during the process. Such type of processes are also known as isobaric processes. To understand let us take a cylindrical vessel having gas in it. It has a piston above it. Piston is free to reciprocate in the cylinder. Under normal situation piston shall be subjected to atmospheric pressure. Now, let heat be added to cylinder from bottom of cylinder. Due to heat addition, presuming energy transfer taking place reversibly and system always remaining in equilibrium, the gas shall try to expand. Expansion of gas results in raising up of the piston and it attains a new state.

THERMODYNAMIC PROCESSES?


            Thermodynamic processes can be precisely categorized as cyclic process and non-cyclic process. The cyclic process is the one in which the initial and final states are identical i.e. system returns to its initial states after occurrence of process. The non cyclic process is the one in which the initial and final states are different i.e. the occurrence of process is accompanied by the state change.

(i) Constant pressure process or isobaric process

(ii) Constant volume process or isochoric process

(iii) Constant temperature process or isothermal process

(iv) Adiabatic process


(vi) Hyperbolic process




Wednesday 25 November 2015

What are all the waste heat management methods..?














   



Recovery of heat for plant utility supplement or auxiliary systems energy use in a plant or neighboring plants.
Can be used as retrofit for existing equipment.
 

What is Thermal expansion..?

           When a substance is heated, its constituent particles move around more quickly and by doing so generally maintain a greater average separation. Materials that contract with an increase in temperature are very uncommon; this effect is limited in size, and only occurs within limited temperature ranges. The degree of expansion divided by the change in temperature is called the material's coefficient of thermal expansion and generally varies with temperature.

          The term thermal expansion refers to the increase in size of an object as that object is heated. With relatively few exceptions, all objects expand when they are heated and contract when they are cooled. Perhaps the most important exception to this rule is water. Water contracts as it cools from its boiling point to about 39.2°F (4°C). At that point, it begins to expand as it cools further to its freezing point. This unusual effect explains the fact that ice is less dense than water.









 

Monday 23 November 2015

Principles of boiler..?

Boilers type
  • Haycock and wagon top boilers
  • Cylindrical fire-tube boiler
  • Multi-tube boilers

boiler or steam generator is a device used to create steam by applying heat energy to water. Although the definitions are somewhat flexible, it can be said that older steam generators were commonly termed boilers and worked at low to medium pressure (1–300 psi or 6.895–2,068.427 kPa) but, at pressures above this, it is more usual to speak of a steam generator.



What is radiator..?

           Radiators are used for cooling internal combustion engines, mainly in automobiles but also in piston-engined aircraft, railway locomotives,motorcyclesstationary generating plants and other places where such engines are used.

           The radiator is always a source of heat to its environment, although this may be for either the purpose of heating this environment, or for cooling the fluid or coolant supplied to it, as for engine cooling.





What is brush electroplating..?



Electroplating 


A closely related process is brush electroplating, in which localized areas or entire items are plated using a brush saturated with plating solution. The brush, typically a stainless steel body wrapped with a cloth material that both holds the plating solution and prevents direct contact with the item being plated, is connected to the positive side of a low voltage direct-current power source, and the item to be plated connected to the negative. The operator dips the brush in plating solution then applies it to the item, moving the brush continually to get an even distribution of the plating material. Brush electroplating has several advantages over tank plating, including portability, ability to plate items that for some reason cannot be tank plated (one application was the plating of portions of very large decorative support columns in a building restoration), low or no masking requirements, and comparatively low plating solution volume requirements. Disadvantages compared to tank plating can include greater operator involvement (tank plating can frequently be done with minimal attention), and inability to achieve as great a plate thickness.


What is electroplating..?



Electrochemical deposition

Electrochemical deposition is generally used for the growth of metals and conducting metal oxides because of the following advantages: (i) the thickness and morphology of the nano-structure can be precisely controlled by adjusting the electrochemical parameters, (ii) relatively uniform and compact deposits can be synthesized in template-based structures, (iii) higher deposition rates are obtained, and (iv) the equipment is inexpensive due to the non-requirements of either a high vacuum or a high reaction temperature.




Sunday 22 November 2015

What is solar Air-Conditioning..?

Need of solar system

            The demand for air-conditioning has been increasing through the last decade due to improved comfort and occurring higher temperatures. And with the higher demand come several problems: the extensive use of electrically driven cooling is leading to capacity straining power demand peaks in the summer and increase of green house emissions – either through leakage of cooling fluids or use of non-sustainable energy.



for more details click here

Functions of thermo-electric solar air conditioner....?

In the recent years, we all are facing electricity crisis. It’s time to harness the renewable energy resources of the nature.





 The TEM operating principle is based on the Peltier effect. The Peltier effect is a temperature difference created by applying a voltage between two electrodes connected to a sample of semiconductor material. One of the TEM sides is cooling and the other side is heating. When a TE module is used, you must support heat rejection from its hot side. If the temperature on the hot side is like the ambient temperature, then we can get the temperature on the cold side that is lower (tens of Kelvin degrees). The degree of the cooling is depended from the current value that is leaking through a thermoelectric module. In a thermo-electric heat exchanger the electrons acts as the heat carrier. The heat pumping action is therefore function of the quantity of electrons crossing over the p-n junction.




Saturday 21 November 2015

Purpose of heat ex-changer..?

Heat dissipation

         The medium which helps to transfer heat to specified places. There are lots of methods to transfer heat form one end to another end but heat ex-changers are playing main role in industries.